Comparison of SWM and Molded Wirewound Resistor | Thin Film Resistor Manufacturer | FIRSTOHM

In some industrial control equipment or automotive electronics, you may occasionally see customers using molded wirewound resistors. It encapsulates the outside of the wirewound resistors with plastic to achieve the surface-mounting effect, eliminating the cost of insertion. FIRSTOHM is a high performance MELF resistors, SMD resistors, metal film resistors, surge resistors, wire wound resistors, precision resistors, High voltage resistors, high Power resistors, metal oxide resistor, thin film resistors, fixed resistors manufacturer from Taiwan since 1969. FIRSTOHM is one of the few companies who is able to design thin-film MELF resistors according to customer's requirements with high quality and reliability. We’re specialized in thin-film resistors since 1969, ISO9001/14001 certificated manufacturer. Over 50 years of industry experience for resistors design and manufacturing facility.

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The advantage of Anti-suge Wirewound MELF Resistor, compare to Molded Wirewound Resistor | Automotive-Grade Resistors Manufacturer | FIRSTOHM

Anti-suge Wirewound MELF Resistor | More than 50 years of resistor manufacture experience

Anti-suge Wirewound MELF Resistor

Comparison of SWM and Molded Wirewound Resistor

The advantage of Anti-suge Wirewound MELF Resistor, compare to Molded Wirewound Resistor

In some industrial control equipment or automotive electronics, you may occasionally see customers using molded wirewound resistors. It encapsulates the outside of the wirewound resistors with plastic to achieve the surface-mounting effect, eliminating the cost of insertion.


Firstohm Anti-Surge Wirewound MELF Resistor (SWM) can be surface-mounted on the PCB directly, and are better than molded wirewound resistors in terms of price and performance of the same sizes.

★ The specifications comparison of Firstohm's Anti-surge Wirewound MELF Resistors (SWM) and molded wirewound resistors:
Comparison of Anti-Surge Wirewound Resistor(SWM) and Molded Wirewound Resistor

1.)Both resistors are close in size for the same power, so they can share the same PCB. The schematic diagrams of the copper foil size and the resistor body are shown below. This is the simulated position after mounting the resistors on the same PCB (WSC4527 on the right side is shown bottom facing up to help compare the locations of PCB solder joints and resistor pins).

Comparison of Anti-Surge Wirewound Resistor(SWM) and Molded Wirewound Resistor

2.)Surge test: After running surge tests of 1.2/50μs and a voltage of 3KV 50 times, the resistance value of SWM200 remains normal with no change, whereas WSC4527 was burned after one test (figure on the right).

Comparison of Anti-Surge Wirewound Resistor(SWM) and Molded Wirewound Resistor

3.)Flameproof Safety: When applying 30 times the rated power directly to both ends of the resistors, SWM200 inner got burned and fused, but no flame appeared, while the WSC4527 caught fire and continued producing flame for 7 seconds. (Top: SWM200; bottom: WSC4527)

Comparison of Anti-Surge Wirewound Resistor(SWM) and Molded Wirewound Resistor

SWM (Anti-surge Wirewound MELF Resistors) are applicable for pre-charge resistors, discharge resistors, soft-start resistors, and so on.

Application
  • Automotive(EV)
  • Telecommunication (Base stations)
  • Power & Energy
  • Industrial Equipment
★Advantage of SWM series :

1.SMD enabled structure

2.Enhanced weld spot is reliable against high surge

3.Flameproof multi-layer coating meet UL94 V-0

4.Mechanical strength against thermal shock & vibration

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Anti-Surge Wirewound MELF Resistor
Anti-Surge Wirewound MELF Resistor

Anti-Surge Wirewound MELF Resistor can operate in high ambient temperature with less resistance drift.

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Comparison of SWM and Molded Wirewound Resistor | Surge Resistant MELF Resistor Manufacturer | FIRSTOHM

Located in Taiwan since 1969, First resistor & condenser Co. Ltd. has been a manufacturer of MELF resistors manufacturer. Their main thin film MELF resistors include, automotive grade resistors, surface mount resistors, fusible resistors, SMD resistors, chip resistors, fixed resistors and fusible thin film resistors, which are being widely used in industrial applications such as power supply, smart meter, solar inverter, energy storage device, electric vehicle, communication equipment, and medical device.

FIRSTOHM is one of the few companies who is able to design thin-film MELF resistors according to customer's requirements with high quality and reliability. We’re specialized in thin-film resistors since 1969, ISO9001/14001 certificated manufacturer.

FIRSTOHM has been providing customers with high quality carbon film and metal film resistors since 1969, with both advanced technology and 50 years of experience, FIRSTOHM ensures that each customer's demands are met.